custom engineered - Tag center - Hydroservice S.p.A.

Products

Hydraulic power units

Hydroservice develops custom hydraulic power units for industrial, energy, petrochemical, oil & gas and offshore applications, supporting customers from technical requirements to commissioning and long-term service.

Custom hydraulic manifolds

Hydroservice designs and manufactures hydraulic manifolds of any size and material thanks to dedicated software that enables the engineering team to use the 3D model directly within the CAM system, ensuring higher quality and efficiency. The company has been among the first in Italy to supply perfectly deburred and clean hydraulic manifolds since 1975. Staff are involved in continuous training programmes to maintain quality standards at the highest levels. Thanks to its extensive library of hydraulic component models, Hydroservice is able to provide technical responses quickly.

Hydraulic blocks

Hydroservice panels are monobloc and modular hydraulic blocks, designed for the mounting of CETOP03, CETOP05, CETOP07 and CETOP08 valves – in customised configurations. Thanks to the ability to link blocks from the same series — ranging from compact GN06 sizes to high-flow GN25 sizes — it is possible to construct complex control circuits starting from individual components: base panels, intermediate modules, pressure and flow regulators, accumulator connections, shut-off and short-circuit plates, as well as conversion plates for different sizes. Manufactured from hydraulic cast iron or carbon steel with a phosphated finish, Hydroservice panels cover a pressure range up to 315–350 bar and flow rates up to 400 l/min, ensuring reliable hydraulic sealing and reduced assembly times compared to traditional piped circuits.

Inox valves hand pump

Hydroservice designs and manufactures a wide range of hydraulic components and valves made entirely of AISI 316L, built to withstand the most severe conditions: Off-Shore and On-Shore Oil&Gas applications, petrochemical plants, extreme environments and corrosive process fluids. The range includes directional valves, check valves and pressure reducing valves, along with numerous other solutions designed to meet specific application needs.

View all products

Realizations

Testing

Test bench for bht drill rod block simulation in drilling

Not only hydraulic installations, but complete and integrated solutions for laboratory tests. Mechanics, hydraulics, automation, control and data acquisition to study and model an innovative system for drilling in the Oil&Gas sector. The FRT test chamber is a device able to create the sticking condition due to differential pressure and investigate the type and the amplitude of forcing that allow the detachment of the sticking zone.

Wood Processing

Hydraulic system for command and control of continuous press for forming impregnated wood panels

Design and implementation of two plants for the same line for the control of a continuous woodworking press, through which wood panels are produced for various sectors.

Machine Tools

Control unit with io-link instrumentation

The control unit performs the most classic of applications, namely the hydraulic control for locking and unlocking the equipment of a machining center.But in this case the difference, or rather the innovation, is given by the type of instrumentation and the connection method between the control unit and the electrical control panel of the machine.

On-shore

90 compact hydraulic blocks

The challenge: To design a hydraulic block that was as compact as possible, so that the cabinet intended to house it was of limited size, and to make 90 copies of it. Reducing the footprint also means reducing weight and costs. We succeeded by betting everything on three pillars: the passion for what we do, our experience and teamwork.

View all projects

Case histories

Test bench for hydraulic cylinders

Testing

Need The customer required a test bench for hydraulic cylinders, capable of automating testing procedures and ensuring full data traceability. What Hydroservice developed Hydroservice built a robust test bench with dedicated software, enabling safe and automated testing operations. Result Faster testing procedures, improved operational safety and complete test data traceability.

Laboratory preparation for tests on anti-seismic devices for building and infrastructure

Testing

Need The customer required a single partner to develop the complete hydraulic system for a seismic testing laboratory. What Hydroservice developed Hydroservice supplied the entire hydraulic system, including power unit, energy storage, control and automation. Result A fully operational laboratory delivered on schedule and ready to meet the required testing performance. Grazie! Ecco l'ultima tranche, **case history 21-22**. I contenuti sono stati sintetizzati mantenendo la stessa impostazione delle precedenti.

Qarn alam oman

Turbogas

Need The customer required a reliable hydraulic system for a power generation diverter operating in extreme environmental conditions. What Hydroservice developed Hydroservice engineered the mechanical, hydraulic and electrical systems while optimizing the unit for safe transport. Result On-time installation and performance fully aligned with customer requirements.

Boliden venturi treatment plant

Steelmaking

Need The customer required a hydraulic system to precisely control gas flow in a steel plant fume treatment process. What Hydroservice developed Hydroservice engineered a hydraulic solution with PLC-based control, specifically designed for harsh operating environments. Result Electric-like control performance combined with the reliability and flexibility of hydraulic technology.

Hpu for esd application in middle east

Hpu & Customized Skids

Need The customer required compact, reliable HPUs for emergency shutdown valves in a strategic oil storage facility. What Hydroservice developed Hydroservice designed the HPU together with the end user, optimizing layout, maintainability and operational reliability. Result A solution ensuring reliable valve control and continuous operational verification.

Piston accumulation group

Hydroelectric

Need The customer needed a high-performance accumulator system that could be seamlessly integrated into an existing plant. What Hydroservice developed Hydroservice engineered the complete control and management system in close cooperation with the customer. Result A reliable solution that simplified commissioning and accelerated plant start-up.

Process plant with internal overpressure control panel (atex ex p + hmi panel)

PP Plants

Need The customer required a compact HMI-based control system compliant with local certification requirements. What Hydroservice developed Hydroservice engineered the control panel, selecting components and layout according to project specifications. Result A fully integrated control system compliant with technical and local regulatory requirements. Grazie! ? Ecco il blocco **16-20**. Ho mantenuto lo stesso stile e livello di sintesi, basandomi sul documento che hai caricato.

Hydraulic oil unit for zpc project

LDPE/EVA plants

Need The customer required a hydraulic system capable of ensuring process continuity even during plant shutdowns. What Hydroservice developed Hydroservice engineered the hydraulic energy storage system and optimized the hydraulic manifolds for greater efficiency. Result Successful on-time delivery with reliable performance throughout the project.

Implementation of safety on sheet metal processing plants

Sheet Metal Working

Need The customer needed to upgrade a sheet metal processing line to meet stricter safety regulations. What Hydroservice developed Hydroservice redesigned the hydraulic circuit in compliance with ISO 13849 safety requirements. Result A compliant solution providing greater protection for operators.

Offshore plant

Off-shore

Need The customer needed a compact, high-power hydraulic skid for FPSO mooring applications. What Hydroservice developed Hydroservice managed the design together with the customer, coordinating suppliers, assembly and testing. Result A hydraulic skid fully compliant with project specifications and delivered on time.

Offshore b7+m3 plants

Off-shore

Need The customer required high-power hydraulic skids for FPSO mooring, fully compliant with international offshore standards. What Hydroservice developed Hydroservice engineered the systems in close cooperation with the customer, optimizing structural design and corrosion protection. Result The largest offshore hydraulic units ever built by Hydroservice, delivered on schedule.

Marine port cranes

Off-shore

Need The customer required certified hydraulic power units for marine cranes operating in ATEX hazardous areas. What Hydroservice developed Hydroservice delivered a fully integrated solution combining hydraulics, electrical systems and automation. Result A plug-and-play hydraulic power unit that simplifies installation and speeds up commissioning.

Hydraulic unit for storage of crude oil

PP Plants Hpu & Customized Skids

Need The customer needed to operate multiple emergency shutdown valves while minimizing the number of hydraulic units installed. What Hydroservice developed Hydroservice designed and tested a single hydraulic power unit able to control the entire valve system. Result A ready-to-use solution fully compliant with project specifications and supported during commissioning.

Hpu for underground plant

Off-shore

Need The customer required two self-contained hydraulic units to ensure reliable valve operation in an underground crude oil storage facility. What Hydroservice developed Hydroservice designed stand-alone HPUs with dedicated energy storage and monitoring systems for maximum reliability. Result Guaranteed actuator operation under all conditions and enhanced system reliability.

Advanced lubrication solutions

Need The customer needed a reliable lubrication system for gearboxes installed in hazardous areas and difficult-to-access locations. What Hydroservice developed Hydroservice designed certified hydraulic power units with continuous monitoring of key operating parameters. Result Reliable lubrication, real-time monitoring and full compliance with local safety regulations.

Highly technological hydraulic power unit for the drilling industry

Hpu & Customized Skids

Need The customer required a high-power hydraulic unit to control the main functions of a drilling rig safely and efficiently. What Hydroservice developed Hydroservice delivered an automated HPU with remote control, advanced management systems and integrated safety functions. Result Improved operational efficiency, safer manoeuvres and reduced rig-up time. Perfetto! Continuo con le **case history 6-10**, mantenendo lo stesso livello di sintesi. I contenuti derivano dal file che hai condiviso.

Construction of a containerized hydraulic power plant

Off-shore

Need The customer required a transportable hydraulic power unit capable of operating reliably in harsh offshore environments. What Hydroservice developed Hydroservice built a containerized HPU with certified components, advanced corrosion protection and a design tailored for marine applications. Result A durable, fully tested hydraulic power unit ensuring reliable offshore operation.

Supply of a hydraulic power unit for supreme petrochem ltd.

ABS plants

Need The customer required a reliable hydraulic power unit for a petrochemical plant mixer, designed for continuous operation and local certification. What Hydroservice developed Hydroservice engineered the hydraulic power unit and drive system, delivering a compact certified solution through close cooperation with the customer. Result Reliable continuous operation, high performance and full compliance with project requirements.

Universal test bench for aircraft components

Aeronautics

Need An aerospace company needed a single test bench for hydraulic component testing and flight instrument calibration, ensuring accuracy and operator safety. What Hydroservice developed Hydroservice built a universal hydraulic test bench with filtration, cooling, safety PLC and HMI control. Result A reliable automated system supporting testing activities in line with aerospace quality standards.

High-performance and reliability at sea: hydroservice hpu for fpso offshore project in guyana

Off-shore Hpu & Customized Skids

Need The customer required a certified, compact and reliable hydraulic power unit for an FPSO offshore Guyana, designed for long-term operation in harsh marine conditions. What Hydroservice developed Hydroservice designed, built and tested a containerized HPU with an anti-corrosion structure, stainless steel reservoir and space-optimized 3D layout. Result An ABS-certified hydraulic power unit, reliable in demanding offshore environments and fully integrated into the customer's project.

View all the case histories

News

25/07/2023 • News

Hydraulic manifolds: the regulating heart of modern hydraulic systems

An essential component of modern hydraulic systems, hydraulic manifolds, also known as distributor blocks, are designed to direct and control the flow of fluid in a hydraulic system, ensuring it is properly regulated and distributed. From the Second World War to multidisciplinary applicationsHydraulic manifolds were first used during World War II when mass production demands required quick and effective solutions for hydraulic flow control. Over the years, hydraulic manifolds have been used in a wide variety of applications including the automotive, aerospace, agriculture, construction industries and many more. The power of high pressure flow managementHydraulic manifolds offer many technological advantages over other flow control solutions. One of the main advantages is their ability to handle high pressure fluid flows. This makes them ideal for applications where a large amount of force is required, such as construction equipment, tractors and trucks.In addition, hydraulic manifolds offer greater reliability than other flow control solutions, and because they are designed to be rugged and durable, they can operate reliably even in harsh environments such as dirt, dust or vibration. Versatility and customization for each application Hydraulic manifolds are available in a variety of shapes, sizes and configurations. However, most hydraulic manifolds consist of a solid block of metal that contains a system of channels, holes, and ports that allow fluid to enter and exit the system.As for the materials, the blocks are usually made of metal alloys, such as stainless steel, titanium alloys, aluminum, cast iron, etc. Hydraulic manifolds can be customized to meet the specific needs of each application. This means they can be designed to handle fluid flows at varying pressures and volumes, depending on the application.The design of hydraulic manifolds must allow for the possibility of replacing components in emergency situations. In addition, manifold components must be easily accessible for maintenance and repair.

29/05/2025 • Media room

Hydroservice and bosch rexroth: a strategic partnership driven by excellence and innovation

A long-standing partnership that, in 2020, reached a new and significant milestone: Hydroservice’s official entry into the international Bosch Rexroth Certified Excellence Partner Network, with the designation of Solution Partner. This recognition certifies the level of excellence our company has achieved in integrating Bosch Rexroth technologies into complex systems and plants across the industrial, petrochemical, oil & gas, and energy sectors.Being a Certified Excellence Solution Partner means providing customers with highly qualified know-how that covers every phase of the process — from system design to software coding, from assembly to commissioning of fully customized solutions. Certified Quality and Continuous Training To obtain and maintain this qualification, Hydroservice successfully completed a rigorous selection and validation process, ensuring compliance with Bosch Rexroth’s standards in technical expertise, engineering capabilities, and service quality. A key element of this partnership is our ongoing commitment to continuous training for our technical team. Our engineers regularly take part in classroom-based theoretical sessions and specialized training led by Bosch Rexroth Italy experts, with the goal of staying constantly up to date on the latest technological innovations and best practices in advanced hydraulics.

Institutional content

Engineering

From concept to testing

We provide expert support at every stage. We transform requirements, application constraints, and technical specifications into hydraulic systems designed for efficiency, reliability, durability, and maintainability.

Engineering

Technical consultancy

We support the client during the preliminary project phases: requirement analysis, review of specifications, feasibility assessment, evaluation of application constraints, and preliminary solution definition. Requirement analysis We analyze the system's technical needs, operating conditions, and functional objectives, identifying key design constraints from the very early stages. Review of specifications We assist in reviewing technical specifications, verifying the performance, regulatory, documentation, and application requirements demanded by the project. Feasibility assessment We evaluate the solution's feasibility by considering system architecture, components, available space, operating conditions, and safety requirements. Application constraints We examine pressures, flow rates, the operating environment, accessibility, maintenance, and system integration to properly guide design choices.

Engineering

Hydraulic system design

From hydraulic schematic to viable solution We design hydraulic systems to specification, defining architectures, hydraulic schematics, pressures, flow rates, components, and layouts based on operating conditions and application objectives.The design process takes into account performance, safety, maintainability, system integration, manufacturing feasibility, and testing.

About us

Tradition & innovation

Founded in 1974 with the goal of providing the market with specialized consulting and technical support in the Hydraulics Sector, we are now an engineering firm recognized globally for its ability to design and manufacture hydraulic systems using innovative processes and high-quality standards.

About us

One role, two directions

The challange is in our DNA Innovation, adaptability and excellence define our approach. Every project is unique, driving us to develop tailored solutions and strengthen our role as a trusted partner in the global systems engineering market. Mission: a trusted partner We design and build custom high-performance systems for diverse applications, supporting clients from engineering to commissioning, after-sales and continuous assistance, with a constant focus on their needs and business goals.

About us

What guides us in every project

About us

Our global presence

Our systems operate worldwide

Tag Center