46 results found for the tag #industrial hydraulics
Features 2000 PSIG WOG Integral top plate for direct mount actuation Top plate is open for leak detection Seal welded CF8M body Full port/threaded ends 316SS ball & stem Blowout proof stem/floating ball Adjustable packing Available sizes in 1/2 Fire tested & certified to API 607, 6th edition Conforms to ANSI/NACE MR0175/ISO15156 specifications
Features: ISO 5211 top plate for direct mounting of a wide range of actuators and gears Seal ring retainer, made of identical metal as the disc, clamps and combines the seal ring rigidly on the disc face into a robust, composite unit Standard hard faced Stellite seat integral to body Robust single piece stem Live-loaded stem seal system by a set of Belleville springs. Rocker shaped gland bridge compensates for uneven adjustment of gland bolts SS316+Nitriding bearings with graphite rings designed to take high radial and axial stem loads, and for ingress protection One piece body Replaceable laminated seal ring is located on the disc, precision machined for bi-directional sealing
Features ISO 5211 top plate for direct mounting Contoured seat design with no seat extrusion Fully adjustable packing gland with actuator mounted Live loaded graphite stem packing Robust stem provides real blowout proof design Anti-static device between ball-to-stem and stem-to-body connection Self relieving seats as standard
Features Cast body with ISO 5211 top plate for direct mounting Double seal combination of O-rings and fire safe spiral wound gasket for perfect body joint sealing O-ring stem sealing with (2) pre-energized graphite seals for emission control SPE x SPE seats as standard (DBB). DPE x DPE seats (DIB-1) and SPE x DPE seats (DIB-2) available Primary soft seal and a secondary metal seat for fire safe design Anti-blowout proof stem design Fully machined body bore provides less resistance to flow hence increasing flow
Features Solid, one-piece ball Top plate drilled to ISO 5211 bolt circle dimensions Contoured seat design with no seat extrusion Fully adjustable packing gland with actuator mounted Live loaded graphite stem packing Robust stem provides real blowout proof design Anti-static device between ball-to-stem and stem to-body connection Self relieving seats as standard
Features Sizes 1/2" to 8" ULTRA Seat Material Available in CF8M and WCB Body Material Two-Piece Body ANSI Class 150 Flanged Ends ISO 5211 Direct Mounting Pad 3-Year Warranty MTR's Available Traceability with Serial Numbers Live Loaded Graphite Stem Packaging Fully Adjustable Packing Gland with Actuator Mounted 2 External Travel Stops on Actuator
Features External grease fitting and internal lube channel in stem as standard, allows for effective lubrication Stem wiper seal prevents external attack of foreign abrasives Stem back seated and retained provides blowout proof design “Bear-X” bearing has excellent thermal, chemical and wear resistance
Features Hard anodized, extruded aluminum body High strength alloy, ENP coated pinion gear SS end cap bolts Bi-directional adjustable external travel stops (± 5º in both open and closed directions) Unique patented insert design offers Double D, ISO square, round end keyed; can direct mount to many quarter turn valve designs Guide bar in pistons provide inherent blowout proof design
Features DA to SR conversion by changing cylinder and spring cartridge assembly, safe spring cartridge design for safe assembly and disassembly Rigid guidance and low friction with piston guide bands and quad seals Hollow design permits use of a universal adapter insert for direct mounting to quarter turn valves
Features Direct mount to DelVal valves Manual override and handwheel standard on all units Space heater provided in all units as standard Two auxiliary limit switches as standard Modular internal components
Features: ISO 5211 top plate for direct mounting of a wide range of actuators, handles, and gears Heavy duty acetal bushing Upper and lower bearings One piece thin profile disc/stem in high strength design Bi-directional U-cup stem seal Heavy duty, two piece epoxy coated body with extended neck and locating holes Center-LOK® peroxide cured seat Double molded O-rings provide upper and lower secondary seals
Features: Wafer style, short neck, notched body Fit and Forget valve In-situ molded body seat design provides complete isolation of flowing media from the body Top plate double drilled to ISO 5211 and standard secondary bolt circle dimensions designed for direct mounting of a wide range of actuators, handles, and gears High strength disc with polished edge and hubs One piece stem with internal Double D drive eliminates disc pins and screws Double molded O-rings provide upper and lower secondary seals Heavy duty bushing absorbs forces acting on disc-stem assembly due to line pressure Bi-directional U-cup stem seal
Features: ISO 5211 top plate for direct mounting of a wide range of actuators, handles, and gears High strength disc with polished edge and hubs Upper and lower stem with Square or double-D drive eliminates the need for disc screws or taper pins Double molded O-rings provide upper and lower secondary seals Heavy duty bushing absorbs forces acting on disc-stem assembly due to line pressure “Bear-G” bearings on drive and non-drive end stem reduce friction and isolate stem from valve body Bi-directional U-cup stem seal
Features: ISO 5211 top plate for direct mounting of a wide range of actuators, handles, and gears High strength disc with polished edge and hubs Upper and lower stem with Square or double-D drive eliminates the need for disc screws or taper pins Double molded O-rings provide upper and lower secondary seals Heavy duty bushing absorbs forces acting on disc-stem assembly due to line pressure “Bear-G” bearings on drive and non-drive end stem reduce friction and isolate stem from valve body Bi-directional U-cup stem seal
Features: ISO 5211 top plate for direct mounting of a wide range of actuators, handles, and gears Heavy duty bronze sleeve bearing reduces friction and torque High strength disc with hand polished disc edge and hubs Thick bronze bushing absorbs actuator side thrusts Bronze vertical thrust bearing eliminates disc displacement due to weight of stem and disc Blowout proof stem retention offers easy assembly and disassembly Bi-directional U-cup stem seal Heavy duty, one-piece epoxy coated body Center-LOK® peroxide cured seat Double molded O-rings provide upper and lower secondary seals
Features: Top plate double drilled to ISO 5211 and standard secondary bolt circle dimensions designed for directing mounting of a wide range of actuators, handles, and gears Heavy duty acetal bushing High strength disc with hand polished disc edge and hubs One piece stem with internal Double D drive eliminates disc pins and screws Blowout proof stem retention offers easy assembly and disassembly Bi-directional U-cup stem seal Heavy duty, one piece epoxy coated body with extended neck for 2” of insulation and locating holes Center-LOK® peroxide cured seat Double molded O-rings provide upper and lower secondary seals
Features: ISO 5211 top plate for direct mounting of a wide range of actuators, handles, and gears Adjustable stem packing features pull down gland with easy access without removal of actuator Tangential wedge pins are offset from center of stem putting them in compression rather than shear Disc stop designed to prevent disc rotation in wrong direction and potential seat damage Retainer clip provides blow-out proof stem Live-loaded stem seal system by a set of Belleville springs. Rocker shaped gland bridge compensates for uneven adjustment of gland bolts “Bear-X” bearing has excellent thermal, chemical and wear resistance One piece body with extended neck Self-energizing flexible lip seal soft seat design. Two points of contact on firesafe metal seat design
Features: ISO 5211 top plate for direct mounting of a wide range of actuators, handles, and gears Resilient seat energizer extends completely around seat, including disc hub area One piece disc/stem in high strength design – available in SS316 thin profile with hand polished edge and hubs, or PTFE/PFA encapsulated (min. 3mm thick) Heavy duty acetal bushing Bi-directional U-cup stem seal Heavy duty, two piece epoxy coated body with extended neck and locating holes Precision machined PTFE/PFA seat (min. 3mm thick) Live-loaded stem seal system by a set of Belleville spring washers on the upper and lower stem
Hydroservice develops custom hydraulic power units for industrial, energy, petrochemical, oil & gas and offshore applications, supporting customers from technical requirements to commissioning and long-term service.
Hydroservice designs and manufactures hydraulic manifolds of any size and material thanks to dedicated software that enables the engineering team to use the 3D model directly within the CAM system, ensuring higher quality and efficiency. The company has been among the first in Italy to supply perfectly deburred and clean hydraulic manifolds since 1975. Staff are involved in continuous training programmes to maintain quality standards at the highest levels. Thanks to its extensive library of hydraulic component models, Hydroservice is able to provide technical responses quickly.
Thanks to a body made of bronze, steel, or special alloys with longitudinal fissures and a hydraulic working principle based on fluid pressurization, our sleeves achieve high clamping force even at low pressure, while maintaining smaller sizes compared to traditional solutions. Employed in boring spindles, rotating tables, milling heads, lathes and injection presses, Hydroservice sleeves minimize vibrations and mechanical play, increasing machining accuracy and long-term reliability. Every solution can be custom-sized, based on shaft diameter, available pressure, and the customer's specific application requirements.
The Nitrogen Booster is used to load accumulators — individually or within an HPU — with nitrogen at the correct preloading pressure, transferring gas from the cylinder to the accumulator down to a minimum pressure of 20 bar in the cylinder itself. The nitrogen preloading pressure of bag and piston accumulators must be checked periodically (approximately every 3-6 months) and, if necessary, corrected to the required value. These checking and refilling operations must be carried out without back-pressure on the oil side: for this reason, before working on the accumulator, the oil side must be disabled and drained using the manual cut-off and decompression valve. The Nitrogen Booster is connected to the electrical system and to the nitrogen cylinder via the "IN PB" coupling, and to the accumulator to be refilled via a hose connected to the "OUT ACC" coupling. It is also available in the Ex Model (ATEX) version, for use in explosive atmospheres.
Hydroservice clamping discs are the simplest and most cost-effective solution for clamping mobile devices such as slides, traverses, and wagons, ensuring maximum reliability. Made of a bronze body and an NBR gasket joined through vulcanization, they work through fluid pressurization: the disc lifts slightly off its seat and adheres to the element to be clamped, generating the friction force needed for clamping, with no moving parts and therefore no wear.
The Hydroservice Mobile Unit has a 300-liter tank capacity and is equipped with a visual oil level indicator, for immediate monitoring of the system's conditions. Return-line filtration to the tank is at 10 microns, with a visual filter clogging indicator, ensuring the hydraulic circuit stays clean over time. The unit is also designed to accommodate a hydraulic fluid contamination measuring instrument, useful for setting up timely preventive maintenance. The tank return couplings are free of back-pressure, making maintenance operations quicker and easier, while the unit is equipped with an air filter and a filler plug for topping up the oil. The Mobile Unit is designed for use with HLP hydraulic oils and is employed for actuator handling and static-pressure testing of hydraulic components, across numerous industrial sectors. It is mounted on wheels, for easy movement and positioning on site or in the workshop. The design incorporates an air-oil heat exchanger integrated into the pump unit's lantern bracket, ensuring optimal operation even in demanding environmental conditions. The unit is also designed to accommodate an electric oil heating element, paired with a resistance thermometer for temperature measurement, ensuring precise control of the hydraulic fluid. The Hydroservice Mobile Unit is available both for rental, for temporary needs, and in a custom-built version for direct purchase.
Design and implementation of two plants for the same line for the control of a continuous woodworking press, through which wood panels are produced for various sectors.
The Hydroservice Mobile Central represents a practical and innovative solution for the movement of actuators and the testing of static pressure hydraulic services. Designed to offer reliable performance and operational versatility, this control unit meets the needs of various industrial applications.
The Hydraulic Power Unit (HPU) developed by Hydroservice represents a prime example of advanced engineering and integrated solutions, designed to ensure high performance and reliability in industrial production lines. The project features cutting-edge technologies and a modular configuration that facilitates maintenance and accessibility.
Need The customer required a hydraulic system to precisely control gas flow in a steel plant fume treatment process. What Hydroservice developed Hydroservice engineered a hydraulic solution with PLC-based control, specifically designed for harsh operating environments. Result Electric-like control performance combined with the reliability and flexibility of hydraulic technology.
Need The customer needed a high-performance accumulator system that could be seamlessly integrated into an existing plant. What Hydroservice developed Hydroservice engineered the complete control and management system in close cooperation with the customer. Result A reliable solution that simplified commissioning and accelerated plant start-up.
Need The customer needed to upgrade a sheet metal processing line to meet stricter safety regulations. What Hydroservice developed Hydroservice redesigned the hydraulic circuit in compliance with ISO 13849 safety requirements. Result A compliant solution providing greater protection for operators.
Need The customer required a reliable hydraulic power unit for a petrochemical plant mixer, designed for continuous operation and local certification. What Hydroservice developed Hydroservice engineered the hydraulic power unit and drive system, delivering a compact certified solution through close cooperation with the customer. Result Reliable continuous operation, high performance and full compliance with project requirements.
25/07/2023 • News
An essential component of modern hydraulic systems, hydraulic manifolds, also known as distributor blocks, are designed to direct and control the flow of fluid in a hydraulic system, ensuring it is properly regulated and distributed. From the Second World War to multidisciplinary applicationsHydraulic manifolds were first used during World War II when mass production demands required quick and effective solutions for hydraulic flow control. Over the years, hydraulic manifolds have been used in a wide variety of applications including the automotive, aerospace, agriculture, construction industries and many more. The power of high pressure flow managementHydraulic manifolds offer many technological advantages over other flow control solutions. One of the main advantages is their ability to handle high pressure fluid flows. This makes them ideal for applications where a large amount of force is required, such as construction equipment, tractors and trucks.In addition, hydraulic manifolds offer greater reliability than other flow control solutions, and because they are designed to be rugged and durable, they can operate reliably even in harsh environments such as dirt, dust or vibration. Versatility and customization for each application Hydraulic manifolds are available in a variety of shapes, sizes and configurations. However, most hydraulic manifolds consist of a solid block of metal that contains a system of channels, holes, and ports that allow fluid to enter and exit the system.As for the materials, the blocks are usually made of metal alloys, such as stainless steel, titanium alloys, aluminum, cast iron, etc. Hydraulic manifolds can be customized to meet the specific needs of each application. This means they can be designed to handle fluid flows at varying pressures and volumes, depending on the application.The design of hydraulic manifolds must allow for the possibility of replacing components in emergency situations. In addition, manifold components must be easily accessible for maintenance and repair.
30/09/2024 • Fairs and Events
Last September 13, Hydroservice celebrated its 50th anniversary with an unforgettable event dedicated to customers at the Alfa Romeo Museum in Arese. The day began with an evocative guided tour of the historical museum, a unique place that houses 69 iconic models of the Italian automaker, tracing the evolution of a legendary brand. Guests had the opportunity to enjoy an immersive experience thanks to the museum's 3D cinema, exploring the history of Alfa Romeo in an innovative and engaging way. After the visit, guests enjoyed an aperitif, followed by an institutional moment with a presentation by Valerio Berra and founder Francesco Berra, who told the story and growth of Hydroservice. The evening continued under the banner of fun with a hilarious cabaret show by comedian Cristiano Militello, who was able to entertain and involve those present with his likability and irony. During dinner, attendees were surprised by magic shows: traveling magicians brought extraordinary illusionist acts directly to the tables, leaving everyone speechless. But the real twist of the evening came with a sudden blackout that darkened the room, creating an atmosphere of anticipation and curiosity. Suddenly, two female artists lit up the room with an acrobatic light show, spectacularly forming Hydroservice's logo in a particularly exciting and evocative moment. At the conclusion of the evening, each guest received a copy of Hydroservice's 50th anniversary celebration book, a volume that collects the company's history from 1974 to the present, enriched with historical photos and key moments in its evolution.
29/05/2025 • Media room
A long-standing partnership that, in 2020, reached a new and significant milestone: Hydroservice’s official entry into the international Bosch Rexroth Certified Excellence Partner Network, with the designation of Solution Partner. This recognition certifies the level of excellence our company has achieved in integrating Bosch Rexroth technologies into complex systems and plants across the industrial, petrochemical, oil & gas, and energy sectors.Being a Certified Excellence Solution Partner means providing customers with highly qualified know-how that covers every phase of the process — from system design to software coding, from assembly to commissioning of fully customized solutions. Certified Quality and Continuous Training To obtain and maintain this qualification, Hydroservice successfully completed a rigorous selection and validation process, ensuring compliance with Bosch Rexroth’s standards in technical expertise, engineering capabilities, and service quality. A key element of this partnership is our ongoing commitment to continuous training for our technical team. Our engineers regularly take part in classroom-based theoretical sessions and specialized training led by Bosch Rexroth Italy experts, with the goal of staying constantly up to date on the latest technological innovations and best practices in advanced hydraulics.
Engineering
Our engineering capabilities are suited to a wide variety of sectors: from Industrial to Energy, from Oil & Gas to Petrochemicals.
Engineering
We support the client during the preliminary project phases: requirement analysis, review of specifications, feasibility assessment, evaluation of application constraints, and preliminary solution definition. Requirement analysis We analyze the system's technical needs, operating conditions, and functional objectives, identifying key design constraints from the very early stages. Review of specifications We assist in reviewing technical specifications, verifying the performance, regulatory, documentation, and application requirements demanded by the project. Feasibility assessment We evaluate the solution's feasibility by considering system architecture, components, available space, operating conditions, and safety requirements. Application constraints We examine pressures, flow rates, the operating environment, accessibility, maintenance, and system integration to properly guide design choices.
Engineering
From hydraulic schematic to viable solution We design hydraulic systems to specification, defining architectures, hydraulic schematics, pressures, flow rates, components, and layouts based on operating conditions and application objectives.The design process takes into account performance, safety, maintainability, system integration, manufacturing feasibility, and testing.
About us
Founded in 1974 with the goal of providing the market with specialized consulting and technical support in the Hydraulics Sector, we are now an engineering firm recognized globally for its ability to design and manufacture hydraulic systems using innovative processes and high-quality standards.
About us
The challange is in our DNA Innovation, adaptability and excellence define our approach. Every project is unique, driving us to develop tailored solutions and strengthen our role as a trusted partner in the global systems engineering market. Mission: a trusted partner We design and build custom high-performance systems for diverse applications, supporting clients from engineering to commissioning, after-sales and continuous assistance, with a constant focus on their needs and business goals.
About us
About us
Analysis - Consultancy Planning - Budgeting Detail Engineering Production - Assembly Development - Testing Delivery - Installation - Service
Production
Hydroservice’s production operations are designed to transform technical designs into hydraulic systems that are manufactured, assembled, and tested in accordance with specific application, quality, and documentation requirements.The new production facility was designed to optimize material and information flows, increase operational capacity, and integrate industrial processes, information systems, and quality control.
